WEDNESDAY, MAY 4, 2016
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8:00 –
10:00
a.m. |
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Opening General Session
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Overall Best Paper: |
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EP046
Extrusions for Automotive Crash Applications
Nick Parson |
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10:30 –
10:55 a.m |
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Best Paper (BP) |
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Best Paper (TH) |
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BP080
Innovations in Billet Casting and Homogenization
Jostein Røyset |
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TH078
Modeling the Effect of Mn on Extrudability, Mechanical Properties and Grain Structure of AA6082 Alloys
Trond Furu |
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Review/General |
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FEM |
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Temperature |
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Anodizing |
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All Equipment |
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Applications |
11:00 –
11:25 a.m. |
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TH057
Automated Extrusion Die Design Integrated with Simulation
Nikolay Biba |
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TH038
What does Exit Temperature Measurement tell Us?
Christopher W Jowett |
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VA134
Base Metal Microstructural Considerations for Anodizing Aluminum Extrusions
Jude M Runge |
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EE110
Productivity Increase of Extrusion Line by Equipment
Upgrade
Gaspar Fernandez |
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MI071
Green Aluminum Extrusions - Breakthrough Development in Sustainability from UAE to the World
Arvind Kumar Sivakumar |
11:30 –
11:55 a.m. |
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EP116
Die-Making Retrospective
Roger AP Fielding |
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TH058
A Special-Purpose FE Simulation Method for Virtual Modeling of Complex Hollow Profile Extrusion Processes
Pavel Hora |
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TH114
Prediction of Thermal Conditions in Rod Extrusion by FEM-Analysis for Laboratory and Industrial Aluminum Extrusion
Henry S Valberg |
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EE091
Payback of Extrusion Lines Upgrading
Bruno Mancini |
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MI101
Breakthrough Sustainable Innovation: The Journey Behind the Development of a 90 Minute Fire-Rated Door
Arvind Kumar Sivakumar |
| LUNCH BREAK |
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Die Correction / Design |
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Finishing |
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Friction |
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Billet Casting |
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Log System Miscellaneous |
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Data |
1:15 –
1:40 p.m. |
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EP107
The Importance of 3D Design in the Aluminum Extrusion Industry
Mehmet Akyar |
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TH051
Fundamental Research and Future Developments of Aluminum Extrusion Technology
Pradip K Saha |
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BP098
Game Changer for Extrusion Billet Surface Quality
Arild Håkonsen |
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EE161
Billet Heating Options for Isothermal Extrusion
Jan van Treek |
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MI052
ADAM - Advanced Data Acquisition & Management
Davide Turla |
1:45 –
2:10 p.m. |
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EP035
Research on Die Designs to Overcome Weld Lines and Streak Lines in Anodized Profiles
Suresh Annadurai |
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VA160
Efficency of Innovative Borate-Free Cleaners for the Aluminum Industry
Lorenzo Donati |
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TH072
Friction Behavior in Long Bearing Channels during Aluminum Extrusion; Experimental and Numerical Investigation
Vidal Sanabria |
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BP070
Industrial Test of Ti-C-Al Grain Refiner
Guilherme Seeber da Rocha |
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EE027
Today's Understanding of the Function and Benefits of Dummy Block Design
Paul Robbins |
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MI167
Use of Manufacturing Execution Software in the Aluminum Extrusion Industry
John W Stenger |
2:15 –
2:40 p.m. |
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EP048
Die Correction for Seam Weld Lines - A Non-Conventional Approach
Sutanay Parid |
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VA196
Anodizing as Pre-Treatment for Powder Coating:
Technical and Environmental Advances
Alberto Abad Fuentes |
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TH079
Experimental and Numerical Investigation on Friction Behavior for Simulation of Extrusion Processes
Dong-Zhi Sun |
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BP121
Common Billet Defects and Their Causes
John D Schloz |
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EE055
Temperature Measuring Set Up at Heat Treatment Furnaces Used for Aerospace or Automotive Products
Dirk Menzler |
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MI176
Paperless Production – The Benefits of Two-Way Real-Time Communication within the Plant
Kevin Rahe |
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Die Correction / Design |
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Anodizing |
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Automotive / Bumper |
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Dummy Block / Container |
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Miscellaneous |
3:15 –
3:40 p.m. |
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EP152
Effects of Manual Polishing on Die Bearings
Richard F Dickson |
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VA136
Anodizing Response in Alluminum Profiles Extruded from Alloys of 6xxx-series at Different Temperatures & Study of Different Characteristics
Mansoor Ali Khan |
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TH163
Effect of Extrusion Microstructure on Corrosion of AA6005A Aluminum Alloy
Daniel Seguin |
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EE158
Experiences in Manufacturing of Containers and Stems for the Extrusion of Aluminum
G̈uenter Zeiler |
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MI018
A Self Planning Matrix for Extruders - Benchmarking Extrusion Operations
Craig R Werner |
3:45 –
4:10 p.m. |
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EP137
Correlation of Surface Roughness to the Number of Billets Extruded to the Die Nitriding Cycle
Mansoor Ali Khan |
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TH096
Extrusion of Tailored Seamless Aluminum Tubes with Axial Variable Wall Thickness and Characterization of Mechanical Properties
Soeren Mueller |
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EP154
Elevated Temperature Exposure Effects’ A Comparison of 6xxx-Series and 7xxx-Series Alloys
Danielle Williamson |
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EE026
The Design and Benefits of a Thermally Stable Container
Ken Chien |
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MI065
BENCHMARKING
Roger AP Fielding |
4:15 –
4:40 p.m. |
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EP198
Impact of Severe "Shoe Shine" Polishing on Bearing Geometry
Richard F Dickson |
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VA042
Influence of Anodizing Parameters on Surface Roughness & Dimensions of Anodized Extruded Aluminum Profiles
Mansoor Ali Khan |
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EP140
Effect of Double Aging and Room Temperature Aging on Properties and Stress Corrosion Cracking of AA7075
Philip Nash |
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EE061
SmartContainer - Reduced Energy Consumption and Optimal Temperature Distribution in Extrusion Containers
Christian Eckenbach |
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MI183
Benefits of Integrated Extrusion-Specific Quoting
Kevin Rahe |
THURSDAY, MAY 5, 2016
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Extrusion Process |
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Anodizing |
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Texture |
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Melting & Homogenization |
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Miscellaneous |
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Modeling |
| 8:00 – 8:25 a.m. |
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EP034
Paying Attention to Details of Die Corrections and Process Control for High-Precision Extrusions
Mushtaq Mohammed |
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VA141
Innovative Anodizing Plant Low Operational Cost, High Performance
Walter Dalla Barba |
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TH056
The Effect of Crystallographic Texture on the Mechanical Response of Aluminum Extrusion Alloys
Warren Poole |
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BP175
Optimizing Combustion Systems for Aluminum Melting Furnaces
Jim Checkeye |
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VA083
Friction Stir Welding and the Role It Plays in Extruded Thermal Management Solutions
Chunming Alex Chen |
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MI019
What Matters? Pixie Dust is Not an Extrusion Optimization Strategy
Craig R Werner |
| 8:30 – 8:55 a.m. |
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EP165
Microstructure Effects on Damage Evolution in Aluminum Weld Seams Studied through X-ray Computer Tomography
Andrew J Den Bakker |
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TH123
Extrusion-Machining as an Analog to Investigate the Deformation Zone Mechanics during the Aluminum Extrusion Process.
Daniel R Klenosky |
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BP054
Continuous Homogenizing Furnace Utilizing Vertical Airflow to Improve Temperature Uniformity and Increase Processing Flexibilty
Keith Boeckenhauer |
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Data
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| 9:00 – 9:25 a.m. |
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EP081
Thermite Reactions During Extrusion of Aluminum
Oddvin Reiso |
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VA062
Flash Anodizing Process Integrated in a Vertical Coating Line for Aluminum Extrusions
Andrea Trevisan |
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TH126
Experimental and Numerical Investigations of Textures and Microstructures of Extruded Aluminum Alloys
Antonio Segatori |
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BP093
History and Future of Aluminum Dross Processing
David J Roth |
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EE084
Interactive Automation and Data Handling in Extruder Plants
Madhukar Pandit |
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MI041
Aluminum Extrusion Sales Price Determination & Process Monitorings
Markus Dobler |
| 9:30 – 9:55 a.m. |
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Best Paper (MI) |
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Best Paper (EE) |
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MI076
A Novel Methodology for Optimization of Properties, Costs and Sustainability of Aluminum Extrusions
Ole Runar Myhr |
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EE030
HybrEx® - An Innovative Extrusion Press with Hybrid Drive Technology
Axel Bauer |
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Extrusion Process |
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Anodizing |
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Extrudate Surface/Weld Seam |
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Die Material / Nitriding |
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Press |
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Operations |
| 10:30 – 10:55 a.m. |
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EP085
How to Benefit from Isothermal Extrusion – a Customer's View
Alexander Klaus |
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TH063
The Effect of Die Design on T-Streak Formation
Jean-Francois Beland |
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EP173
Pioneering Tool Steel Grades for Extrusion Tooling
Bryant K Bronner |
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MI192
To Cast or Not to Cast, That is the Question
Jim Madgett |
| 11:00 – 11:25 a.m. |
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EP193
Blisters and Their Many Causes
Tony Da Silva |
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VA202
TriPlex - An Aluminum Oxide Thermal Variable Process
Walt Ahland |
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TH064
Influence of Extrusion Die Bearing Geometry on Surface Grain Structure and Texture
Mary A.Wells |
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EP060
Solving Vexing Tooling Issues with Villares VEX
Patricia Miller |
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EE203
Energy Saving in Extrusion Presses - Latest Developments
Marco Schreiber |
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MI113
Efficient Recycling
Roger AP Fielding |
| 11:30 – 11:55 a.m. |
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VA189
Comparison of Extruded AA 6063 T6 and T7 Properties
Frank F Kraft |
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TH108
Influence of Extrusion Die Geometry on Weld Seam Properties of AA6082 Extrudates
Martin Schwane |
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EP100
Controlled ZeroFlow® Gas Nitriding Increases Durability of Extrusion Dies
Leszek Maldzinski |
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EE050
Eco+Logic 2.0 - Saving Energy at the Extrusion Press
Luca Fogliata |
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MI021
From Past to Present in the Extrusion Industry: A Personal Family Story of 100 Years
Yair Levin |
| LUNCH BREAK |
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Extrusion Process |
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Miscellaneous |
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Grain Structure |
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Metal Treatment |
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Miscellaneous |
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Operations |
1:15 –
1:40 p.m. |
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EP204
The Extrusion of Two-Piece Billets
Tony Da Silva |
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VA148
Acid Etch: Acid Etch Update and Process Improvements
Linda Newman |
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BP094
Evaluation of Efficient Preheating Systems for CFF Boxes and Launders in Aluminum Casthouse
Bob Eivani |
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EE075
Servo Drive Applications in Aluminum Profile Extrusion Equipment
Jürgen Sturm |
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MI112
Modern Maintenance Concepts: Strategic Approaches, Benefits and Trends
Jim Gates |
1:45 –
2:10 p.m. |
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EP129
Real-time Prediction of Press Quench Profile Distortion - Foundation and Challenges
David R Jenista |
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VA092
Baseless Packaging System for Aluminum Extrusions
Richard Michael |
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TH199
Development and Validation of a Dynamic and Static Recrystallization Model for Microstructural Prediction of AA6060 Aluminum Alloy with Qform
Lorenzo Donati |
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BP120
A Method for Analysis of the Metallic Particles Found within Extruded Profiles
Pawel Kazanowski |
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EE142
ePuller - New Developments in Extrusion Puller Technology
Giulia Bertoli |
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MI049
Die Shop Management and Its Location
Sutanay Parida |
2:15 –
2:40 p.m. |
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EP088
Surface Defects on 6463 Alloy Extrusions for Bright Dip Anodizing Finish
Hanif Hamzah |
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VA106
3D-Extrusion Applications and Customer Values: Saving Weight, Elimination Machining, Optimizing Products
Mark Jansson Kragh |
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BP033
Identification of the Most Influencing Parameter for Perfect Extrudability of High Strength 6082
Andreas Schiffl |
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EE147
Aging of Large Extrusions with Automated HandlingProducts
Dirk Menzler |
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MI017
Extrusion Optimization at the Profile Level
Craig R Werner |
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Die Material / Nitriding |
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Applications |
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FEM |
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Metal Treatment |
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Maintenance |
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Safety and Standards |
3:15 –
3:40 p.m. |
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EP029
Long-Term Wear Investigation on CVD Coated Extrusion Dies
Joachim Maier |
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VA020
Aluminum Alloy AA7075 Truck Tire Valve Manufacturing Process for Aluminum Wheel Rims
Min Wu |
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TH111
Using FEM to Model and Troubleshoot Extrusion Die Failures
Mike A Foster |
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BP190
The Effect of Aluminum Molten Metal Cleanliness on the Quality of Aluminum Profiles
Emrah Fahri Özdoğru |
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EE184
Review of Proper Bolting Practices - Applying Torque or Tension to a Bolted Connection
James Cunningham |
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3:45 –
4:10 p.m. |
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EP125
How Controlled Nitriding and Ferritic Nitrocarburizing Improve Productivity, Quality, and Bottom Line
Jack A Kalucki |
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VA068
Innovative Product Design - Twisted Aluminum Profile at KAIA Airport Saudi Arabia
Arvind Kumar Sivakumar |
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TH095
Multi-Goal Virtual Optimization of Industrial Extrusion Dies
Barbara Reggiani |
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EE119
Analysis and Modification of a Prematurely Fractured Container Shifting Rod
Wilson Davidson |
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MI133
Past, Present and Future Safety Hazards in the Extrusion Industry
Alex W Lowery |
4:15 –
4:40 p.m. |
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VA186
Thermal Break Solutions for the Aluminum Fenestration Industry
Giovanni Barbareschi |
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EE131
Laser Tracker Measurement Technology for the Alignment, Correction, Condition Monitoring and Refurbishment of Extrusion Presses
Joseph Mulder |
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MI197
Defining Our Modern Metal
John G Weritz |
FRIDAY, MAY 6, 2016
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Die Shop |
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Miscellaneous |
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Billet Metallurgy |
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Metallurgy |
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Automotive / Bumper |
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| 8:00 – 8:25 a.m. |
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EP036
Role of Die Shop Management to Enhance the Profitability of the Business
Arvind Kumar Sivakumar |
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TH104
Production of Hollow Profiles by Hot Extrusion of Aluminum Chips
Matthias Haase |
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VA087
Newest Developments in Composite Extrusion
Nooman Ben Khalifa |
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EP118
Impact Study of Extruded Cross and Rectangular Aluminum Tubes for Improving Crashworthiness of Automobiles
Eboreime Ohioma |
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| 8:30 – 8:55 a.m. |
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EP187
New Innovative Way of Die Tracking
Sutanay Parida |
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TH115
Required Extrusion Loads in Axisymmetric Rod Extrusion Characterized by FEM Analysis with Experiments
Henry S Valberg |
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BP077
Influence of Billet Processing on Extruded Section Properties
Branimir Lela |
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VA045
Manufacturing of Shape Memory Metal Matrix Composites (SM-MMCs) by Composite Extrusion
Christoph Dahnke |
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EP135
A Study of the Influence of Parameters on the Distortional Amount of the Extruded Bar in 6082 Aluminum Extrusion Process
Wonho Hwang |
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| 9:00 – 9:25 a.m. |
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EP102
Die Description Data (DDD) - New Open Common Format Suggestion for the Aluminum Extrusion Industry
Sinan Akyar |
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TH040
Charge Weld Scrap Minimization by Means of Dead Metal Flow Control in Die Design
Tommaso Pinter |
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BP164
The Challenging Evolution of High Quality Gloss Alloy-Type Extrusion Billets
Marcel Rosefort |
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VA067
The Reversion Process Applied to a Plastic Working for High-Strength Aluminum Alloys
Katsuya Kato |
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VA031
Changes to the Specification for Aluminum Structures
J Randolph Kissell |
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| 9:30 – 9:55 a.m |
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Best Paper (EP) |
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Best Paper (VA) |
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EP166
Advanced Aluminum Alloys Used in the Manufacture of Products in Extrusion Process
Bartlomiej Plonka |
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VA172
Surface Topography of Aluminum Extrusions after Caustic and Acid Etching and Its Implication for Streaking Defects
Xinquan Zhang |
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| 10:15 – 11:45 a.m |
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Closing General Session
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